Searching for parts to keep your SANY SCP160 performing at its peak? Ensure your heavy-duty forklift stays in top condition with an air cleaner filter element, a diesel fuel filter element, an oil filter, and more. The SCP160 is powered by a high-performance diesel engine, designed for durability and efficiency. With its rugged construction and advanced controls, the SCP160 is built to handle demanding jobs with ease. Don’t forget to stay on top of your maintenance—secure the parts you need to keep your SCP160 running smoothly! Keep reading for a comprehensive maintenance guide for your machine.

Walk-Around Inspection

Before operating your SANY SCP160, perform a thorough walk-around inspection to prevent costly downtime and ensure operator safety. Regular inspections help detect leaks, loose components, and potential hazards that could affect performance. Key areas to focus on include:

• Check for fluid leaks around the engine, transmission, and hydraulic system.
• Inspect tires for damage or underinflation.
• Ensure all safety decals are in place and legible.
• Verify that all lights, indicators, and warning signals are functional.

Daily Inspection

To maximize the lifespan of your SCP160 and prevent unexpected issues, a daily inspection should be part of your routine. Essential checks include:

• Verify coolant and oil levels to ensure proper engine operation.
• Inspect hydraulic hoses for leaks or signs of wear.
• Check the battery condition and clean terminals if needed.
• Ensure that all lights, indicators, and warning alarms are operational.

50-Hour Maintenance

Routine maintenance every 50 hours helps catch early signs of wear and tear, keeping your SCP160 forklift in top shape. At this interval, you should:

• Inspect and lubricate all grease fittings to maintain smooth operation.
• Check the hydraulic oil level and top off if needed.
• Inspect the air filter and clean or replace it as necessary.
• Drain any water accumulation from the fuel system to prevent contamination.
• Ensure the drive belt is in good condition and properly tensioned.

250-Hour Maintenance

More in-depth checks every 250 hours prevent long-term damage and ensure efficient operation. Key tasks include:

• Clean the engine surface and replace the engine oil and filter.
• Check and adjust the brake pedal for proper operation.
• Inspect the drive axle and its mounting bolts for tightness.
• Lubricate wear pads and the mast system to prevent excessive wear.

500-Hour Maintenance

At 500-hour intervals, focusing on the hydraulic and fuel systems is critical. Recommended maintenance tasks include:

• Replace the hydraulic oil return filter to maintain system cleanliness.
• Check for hydraulic system leaks and tighten connections as necessary.
• Inspect and replace the fuel filter to ensure clean fuel delivery.
• Check the cooling system and clean the radiator to prevent overheating.

1,000-Hour Maintenance

A more comprehensive service is required at 1,000 hours to ensure continued reliability. This includes:

• Replace the travel motor gear oil to maintain drivetrain efficiency.
• Replace the hydraulic oil and filters to ensure smooth operation.
• Inspect and adjust the engine valve clearance for optimal performance.
• Clean and check the radiator and cooling fins for blockages.

1,500-Hour Maintenance

• Replace the oil separator element to maintain engine efficiency.
• Inspect and clean injector tips for proper fuel atomization.
• Check all electrical connections and battery terminals for corrosion.

2,000-Hour Maintenance

• Inspect the turbocharger for wear and efficiency.
• Check and service the differential and final drive components.
• Replace worn-out hoses and belts to prevent failures.
• Clean or replace the hydraulic system filters for optimal performance.

6,000-Hour Maintenance

At this major service milestone, an extensive overhaul is required to ensure the SCP160 operates at peak performance:

• Overhaul the engine, including replacing major seals and gaskets.
• Inspect and service the transmission system for wear.
• Replace all hydraulic hoses and check pump efficiency.
• Conduct a full safety and operational test to verify all systems are functioning correctly.

For a larger selection of SANY products, check out our extensive SANY parts catalog. Still can't find the part you need? Reach out to one of our parts experts to place a custom order.