Keeping your Takeuchi TW80 in peak operating condition starts with the right parts and a solid maintenance routine. Ensure your wheel loader stays in top shape with high-quality fuel tank caps, keys, locks, and more. The TW80 offers a service weight of 12,677 lbs, a 1.3 yd3 bucket capacity, and agile articulation for efficient loading and maneuverability. Don’t forget to stay on top of your maintenance—secure the parts you need to keep your TW80 running smoothly! Keep reading for a comprehensive maintenance guide for your machine.
Walk-Around Inspection
- Check for leaks around hydraulic lines, cylinders, and the Quick Disconnect Coupler (QDC)
- Inspect tires for proper inflation (around 36 psi front / 29 psi rear) and wear
- Examine the bucket, cutting edge, and hoisting arms for cracks or excessive wear
- Ensure all safety decals are clean and legible
- Confirm lights, mirrors, and the backup alarm are functioning
- Check that the cab steps, handrails, and seat belt are secure and undamaged
Daily Maintenance (Every 10 Hours)
- Check engine oil, hydraulic oil, and brake fluid levels; top off if needed
- Inspect fuel level and remove water from the fuel filter if necessary
- Grease the articulated pendulum joint, cylinder pivot points, and QDC fittings
- Check air filter restriction indicator; clean or replace as required
- Visually inspect radiator and hydraulic oil cooler for debris; clear as needed
- Verify functionality of brakes, horn, lights, and dashboard indicators
Every 50 Hours
- Replace hydrostatic filter and hydraulic oil return filter cartridge
- Tighten wheel nuts to the recommended torque (about 332 lbf·ft)
- Check battery terminals for corrosion; clean and tighten as necessary
- Inspect and tighten engine mounts, muffler fasteners, and drive shaft connections
- Ensure correct working pressures of travel, steering, and loading hydraulics
Every 100 Hours
- Grease steering cylinders, bucket pivots, hoisting cylinders, and the QDC
- Check and tighten major fasteners on the front and rear axles (about 406 lbf·ft)
- Clean or blow out the hydraulic oil cooler fins to prevent overheating
- Inspect electrical system, including wiring, fuses, and alternator connections
- Check axle oil levels (front and rear); top off if below fill mark
Every 500 Hours
- Perform all tasks from previous intervals (Daily, 50, and 100 hours)
- Replace hydraulic tank vent filters and check the tank for sediment or water
- Inspect and tighten articulated joint bolts (89 lbf·ft) and counter-screws (52 lbf·ft)
- Verify V-belt condition; adjust tension if deflection is more than 0.4–0.6 inches
- Check brake fluid levels and change fluid annually if not done already
- Confirm differential lock function and inspect the differential for leaks
Every 1000 Hours
- Replace or thoroughly inspect the engine air filter (inner and outer elements)
- Flush and refill the hydraulic system if operating in harsh conditions
- Inspect all hydraulic hoses and couplings for excessive wear or damage
- Check tire treads and consider rotation or replacement if unevenly worn
As-Needed Maintenance
- Replace worn hoses, belts, glass, mirrors, and decals immediately upon damage
- Tighten track (if applicable) or wheel bolts beyond scheduled intervals if signs of looseness appear
- Address any coolant, oil, or fuel leaks as soon as detected
- Lubricate door hinges, hood latches, and other moving hardware to avoid corrosion
Final Maintenance Recommendations
Regular maintenance keeps your Takeuchi TW80 operating reliably and safely on the jobsite. For a full range of Takeuchi parts, explore our extensive EquipmentShare parts catalog. If you can’t find the part you need, reach out to our parts experts for a custom order.