1. Understand Environmental Factors

^{(Effectiveness: High)}

One important step to take when creating a corrosion prevention strategy is to identify the environmental factors present at your job site. Construction projects taking part in moist conditions will speed up the oxidation of steel components, for example. 

Required Resources: Knowledge of the local environment and its corrosive elements.

Action Items: Research the specific environmental factors in your region, and tailor your approach accordingly.

2. Conduct Routine Inspections

^{(Effectiveness: High)}

It’s important to regularly inspect equipment to identify early signs of corrosion like rust spots, cracks or worn protective coatings. It is easier to address rust and corrosion in the beginning stages before components become irreversibly damaged and need replacing.

Required Resources: Inspection tools (e.g., flashlights, mirrors, moisture meters).

Action Items: Establish a regular inspection schedule and document any corrosion findings for future reference and action.

3. Follow a Consistent Cleaning Schedule

^{(Effectiveness: Medium)}

Implement a consistent cleaning schedule to remove dirt, debris and corrosive substances from equipment surfaces. While cleaning your machine, be sure to pay special attention to areas that attract a high amount of debris and moisture, such as the undercarriage.

Required Resources: Cleaning equipment (e.g., pressure washers, brushes and detergents).

Action Items: Develop a cleaning routine that aligns with equipment usage and the local environment, paying special attention to high-risk areas.

4. Indoor or Dry Storage

^{(Effectiveness: High)}

Try to store equipment indoors or in covered, dry areas to shield it from rain, snow and moisture.

Required Resources: Adequate storage facilities.

Action Items: Invest in storage options and adhere to a plan to prevent exposure to the elements.

5. Protective Paints or Coatings

^{(Effectiveness: High)}

Certain surfaces can be painted over with protective paints or coatings that can prevent rust and corrosion by shielding the surface from moisture. Whenever possible, apply corrosion-resistant paints or coatings to vulnerable surfaces to create a protective barrier.

Required Resources: Corrosion-resistant paints, and applicator tools.

Action Items: Regularly inspect the condition of coatings and reapply as needed, following manufacturer recommendations.

6. Galvanization

^{(Effectiveness: Very High)}

Galvanization is the process of coating metal components with a layer of zinc to prevent them from rusting. If possible, galvanize metal components by coating them with a layer of zinc, which provides exceptional corrosion resistance.

Required Resources: Galvanization services.

Action Items: Evaluate the feasibility of galvanizing vulnerable components, such as undercarriages and fasteners.

7. Regular Maintenance and Lubrication

^{(Effectiveness: High)}

Lubrication can help prevent rust by creating a protective layer of oil that shields metal components from air moisture. Implement a strict maintenance and lubrication schedule to keep equipment in optimal working condition and prevent corrosion.

Required Resources: Lubricants, maintenance tools and maintenance records.

Action Items: Follow manufacturer guidelines for maintenance intervals and lubrication, conduct regular checks and replace worn parts.

8. Removing Existing Rust

^{(Effectiveness: Medium to High)}

Sometimes, rust can be removed by scraping it away with a wire brush, grinding it off or using special chemicals. Employ mechanical or chemical methods to remove existing rust before it spreads.

Required Resources: Rust removers, abrasives, protective gear.

Action Items: Identify rusted areas during inspections, then follow appropriate removal methods, such as sanding, scraping, or chemical treatment.